Batch record
Origin, stages, controls, documents, incidents and decision brought together in one place, with their status always visible.
PRODUCT SHEET
Batch quality management and traceability software for industrial operations.
Descriptive document of the product and its demo. Also available in Markdown format.
Rigo One is a quality management and traceability software for batch-based industrial operations. It brings controls, documents, specifications, results and owners together in a single batch record, so that releasing sooner and controlling more stop competing: evidence review and the release decision happen in one place, with the grounds on record.
The product organizes the operation around a concrete unit: the batch. Each batch gathers its origin, its stages, its controls with specification, its balance, its documents, its incidents and the final decision. Five owners work on that batch record with distinct actions, and every transition is recorded with author, time, grounds and the workflow configuration version in force.
When an audit asks about a batch, or a shipment is held, the answer is usually scattered across systems and people.
Rigo One is built for industrial operations that manufacture in batches or discrete orders and need to coordinate several people around the same quality decision.
Origin, stages, controls, documents, incidents and decision brought together in one place, with their status always visible.
Which raw materials went into the batch, and which other batches used them. The scope of an incident stops being guesswork.
Every result is compared with its range. An out-of-specification value blocks the release, even when the batch record is complete.
The same batch can conform for one customer and not for another. Every specification keeps its dated versions with the reason for the change, and accepted concessions sit in a catalogue with reference and validity.
Investigation, containment, correction and verification as distinct steps. Closing a deviation (nonconformity) does not authorize the release.
Opening inventory plus inputs, minus outputs and closing inventory. It tells recorded figures from estimated ones and keeps the difference instead of assigning it to process loss by default.
Filters by product, line and control, comparison between lines and export. Every figure lets you open the batch behind it.
Ask in plain language for the batches with a given raw material, piece of equipment or line, or with a parameter above a threshold. Every answer arrives with the batches that support it, one click away; the decision stays with the person.
The conditions of the run —temperature, pressure, time, cold chain— are captured by stage during production, with time and owner. They explain how the batch was run; the release is still decided by the laboratory controls.
Prepare, submit, review, correct and authorize are separate transitions, each one with author, time, rationale and the version of the workflow configuration.
Production, history, balance and decision in a single file that reproduces the structure of an audit batch record for an internal or external review.
Preparation and review advance as parallel branches. Adding a record, approving it and authorizing the release are distinct transitions, performed by distinct people.
A documentary approval does not remove an out-of-specification result or an open deviation. The workflow configuration defines when the mass balance is required and who authorizes the release; publishing a new version of that configuration does not modify batch records closed under the previous one.
The demo includes 10 profiles. Each one defines its products, stages, raw materials, controls with range, documents and its release criterion. The rule that runs is common; what changes is the profile configuration.
Traceability of refining, blending and packing. Controls and consumption linked to each batch.
Reception → Refining → Blending → Packing → Release · Controls: Humidity, Acidity, TemperaturePackage for formulation-based manufacturing: raw materials, dispersion, adjustment and filling.
Weighing → Dispersion → Adjustment → Filling → Release · Controls: Viscosity, pH, DensityPackage for polymer transformation: resin, machine parameters and container inspection.
Resin reception → Preparation → Molding → Inspection → Release · Controls: Weight, Thickness, Leaks detectedFrom ingredients to packs: consumption, moisture loss, rejects and release evidence.
Dosing → Mixing → Baking → Packing → Release · Controls: Final moisture, Pack weightTraceability from the carcass to the fresh cut or the derivative. Temperature, yield and destination of every batch, ready for the health authority inspection.
Carcass reception → Deboning → Conditioning → Derivatives processing → Packing → Dispatch · Controls: Carcass temperature at reception, Deboning room temperature, Meat pH, Derivatives cooking temperatureFish feed manufacturing: formulation, extrusion, drying and bagging.
Dosing → Extrusion → Drying → Bagging → Release · Controls: Pellet moisture, Pellet durabilityReception, transformation and segregation of ingredients for animal feed.
Reception → Transformation → Separation → Packing → Release · Controls: Final moisture, Declared proteinFrom the reception batch to packaging: grading, rejects, cold chain and the shipment record.
Reception → Grading → Packaging → Cold storage → Release · Controls: Grading defects, Net box weightSemi-solid bulk control: weighings, transfer, reconciliation and batch record review.
Weighing → Mixing → Homogenization → Transfer → Quality review · Controls: Viscosity, pHA generic core profile is also included (receiving, transformation, control and release) for operations that do not fit the previous ones.
Five guided tours, with fictitious data. You can pause them, resume them, restart them or explore on your own without following any.
The demo lets you attach test files (up to three per action, 5 MB each) to see how evidence stays bound to the action, its owner and the batch.
The demonstration is a working prototype with fictitious data. We would rather state precisely where the limit is.
The profiles, ranges and criteria shown are illustrative: they are not recipes, specifications or regulatory criteria, and must not be carried over to a real operation. Scope, integrations and the implementation plan are defined during the evaluation.
Rigo One organizes batch evidence the way quality and food safety management standards ask for it; it does not replace your management system and does not certify anything by itself.
21 CFR Part 11 (FDA) and Annex 11 of the EU GMP ask for the same thing underneath: knowing who did what, when and on what grounds, over data that cannot be altered without leaving a trace. Rigo One is built for that path, and the regulatory scope is settled during the pilot.
Rigo One does not certify anything by itself: certification depends on your management system. What it brings is the path towards compliant electronic records, with the regulatory scope, root cause analysis and effectiveness verification of the CAPA cycle defined when the pilot is planned.
Demo access requires a short sign-up. The session is kept with an opaque cookie for seven days and tour progress is stored in your own browser.
If you attach files, they are kept in private storage bound to your session: every lookup or download verifies the session and ownership, and other visitors cannot reach them. Use test files only; no real or confidential information is needed.
The detail is in the Privacy, Cookies, Terms and conditions.
The data of each client lives in an isolated environment and can be exported in full at any time. The amounts, the add-ons and what every license includes are in the pricing table.
No per-seat licenses and no surprises: one monthly amount per plant, billed annually, and a pilot split in two halves: the second is only paid if we deliver what we agreed on. A single screen of the demo shows 11,440 dollars on hold waiting for a decision; the license pays for itself as soon as one batch stops waiting a few days a month.
The pilot runs in parallel: your operation keeps releasing with its current process, which is why we measure demonstrated capability rather than the impact on your release time yet. That impact is measured during the license.
Prices in US dollars, before taxes. Billed annually.
Rigo One is not an ISO document manager. It runs the release of every batch: controls against specification, evidence, mass balance, deviations and the decision with an owner. That is why it is charged per plant and not per user: the whole plant works on the same batch record.
Halfway through the first year we review the business-case indicators together — release time, volume on hold and review hours — against the baseline taken during discovery, and agree on what to adjust for the following six months.
Five guided cases with fictitious data, or a conversation about your operation.
Official source of this sheet: https://www.rigo-one.app.